All-purpose Coating Extruder Introduction
The general configuration of all-purpose coating extruders: PAY-OFF STAND, straighten unit, cross die head, Extruder, water tank, haul-off unit and winder or cutter.
YAOAN All-purpose Coating Extruder Solutions: Customized Lines for Diverse Applications
YAOAN specializes in designing tailored coating extrusion systems for a wide range of industries, combining precision engineering with adaptable configurations. Below is a detailed breakdown of their offerings and capabilities:
Dog collar coating extrusion line
Applies durable, flexible coatings (e.g., PVC, TPU) onto webbing or fabric for pet accessories.
Ensures abrasion resistance and comfort.
PVC Yarn Coating Extrusion Line
Coats synthetic yarns with PVC for applications like ropes, nets, and reinforced hoses.
Focus on uniform thickness and adhesion.
Wood Block Coating Extrusion Line
Encapsulates wood blocks with protective plastic layers (e.g., PVC, PE) for flooring, furniture, or construction.
Enhances moisture resistance and durability.
Optical/Electrical Cable Coating Line
Applies UV-resistant, insulating layers (e.g., PE, PVC) onto fiber optic or electrical cables.
Critical for signal integrity and environmental protection.
Steel Pipe Plastic Coating Machine
Extrudes anti-corrosion coatings (e.g., HDPE, epoxy) onto pipelines for oil/gas, water, and industrial use.
Combines adhesion strength with chemical resistance.
YAOAN’s modular systems are built around these core components:
Pay-Off Stand: Unwinds substrate (yarn, cable, pipe, etc.) with tension control.
Straighten Unit: Aligns materials (e.g., steel pipes, wood blocks) for uniform coating.
Extruder: Melts and pumps polymer (single/twin-screw options for material versatility).
Cross Die Head: Distributes molten polymer evenly around the substrate.
Water Cooling Tank: Solidifies the coating rapidly for dimensional stability.
Haul-Off Unit: Pulls coated product at synchronized speed.
Winder/Cutter: Rolls or cuts finished product (e.g., coated yarns, cables).
Material Flexibility: Compatible with PVC, TPU, PE, PP, EVA, and specialty polymers.
Precision Control:
Adjustable temperature zones for optimal melt flow.
Variable speed drives for thickness consistency (±0.1 mm tolerance).
Adaptability:
Modular design for quick reconfiguration (e.g., switching between cable and pipe coating).
Custom die heads for unique profiles (e.g., multi-layer coatings).
Automation: PLC/HMI systems for real-time monitoring and process repeatability.
| Industry | Products | Key Requirements |
|---|---|---|
| Pet Products | Coated dog collars, leashes | Flexibility, non-toxicity |
| Construction | Coated wood blocks, steel pipes | Weatherproofing, durability |
| Telecom/Energy | Optical cables, HDPE-coated pipes | Insulation, corrosion resistance |
| Textile | PVC-coated yarns, ropes | Abrasion resistance, UV stability |
Adhesion Testing: Ensures coating bonds withstand peeling, bending, and environmental stress.
Thickness Monitoring: Laser gauges or ultrasonic sensors for real-time feedback.
Surface Inspection: Automated cameras detect defects (e.g., bubbles, unevenness).
Turnkey Solutions: From design to installation, tailored to client specifications.
Scalability: Systems optimized for small-batch R&D or high-volume production.
Eco-Friendly Options: Support for recyclable polymers and low-VOC processes.
YAOAN’s coating extruders are engineered for versatility, precision, and reliability, serving industries from pet accessories to critical infrastructure. By integrating customizable components (e.g., cross dies, cooling systems) and advanced controls, they deliver coatings that meet exacting standards for adhesion, durability, and performance. Their focus on modularity ensures clients can adapt lines to evolving needs, making YAOAN a strategic partner for both niche and large-scale coating applications.
According to the requirements of the customer,we can orderextruder coating production which is applicable for steelcable、copper or others. maximal linear speed every minutemay amaut to 180 meters.
Yes, we supply detailed user manual for your reference. PLS read it carefully for guide. If there is still problem which could not be solved, PLS contact us, we are ready to help you anytime.
We supply perfect overseas service. We shall send engineers to overseas for machine installation and commissioning and test production guide, and also training to the workers of the buyer. And we are ready to give technical support anytime.
he guarantee period of our machine is 12 months after the machine is installed well in buyer's factory;
Painted the machine with anti-corrosion oil, and then covered with plastic film, and then packed into wooden case or fixed onto wooden pallet as per clients' requirements, or shall be loaded into container with film packing. After fixed all machines, we will use drying agent to keep container inside dry.
