YAOAN PET Bottles Recycling Washing Machine Line is a comprehensive system designed to efficiently recycle waste PET bottles into clean PET flakes, suitable for applications such as "Bottle to Bottle" and "Bottle to Fiber" production. This Automatic Turnkey Equipment For PET Bottles Crushing line integrates advanced technologies to remove labels, caps, rings, glue, dirt, and other impurities, ensuring high-quality output. Below is a detailed overview of the system, including its process flow, product specifications, and configurations.
High Efficiency: Capable of processing 500kg/h to 3000kg/h, depending on the model.
Comprehensive Cleaning: Removes labels, caps, rings, glue, and other impurities effectively.
Customizable: Can be tailored to meet specific customer requirements.
Advanced Technology: Includes floating washing, hot washing, friction washing, and hot air drying systems.
Eco-Friendly: Reduces waste and promotes sustainable recycling of PET bottles.
Conveyor Belt: Transports waste PET bottles into the system.
De-Baler Machine: Breaks down compressed bales of PET bottles for processing.
Label Remover: Removes labels, caps, and neck rings (dry or wet type options available).
Sorting System: Separates non-PET materials (e.g., PVC, HDPE) from PET bottles.
Crushing: Crushes PET bottles into flakes using SKD material blades.
Floating Washing Tank: Washes PET flakes and separates lightweight impurities (e.g., PVC labels, HDPE caps).
Hot Washing Tank: Uses hot water (electric or steam heating) with detergents (e.g., NaOH) to remove glue and oil.
Friction Washing Machine: Further cleans PET flakes through high-speed friction.
Dewatering & Hot Air Drying: Removes moisture and dries PET flakes using hot air.
Label Separator: Ensures complete removal of any remaining labels or impurities.
Final Output: Produces clean, high-quality PET flakes ready for reuse.
| Capacity | Installation Power | Area Required | Labor Required | Water Supply |
|---|---|---|---|---|
| 500kg/h | 155kwh | 35106m | 5-6 | 3t/h |
| 1000kg/h | 285kwh | 50126m | 6-8 | 4t/h |
| 1500kg/h | 350kwh | 70126m | 6-8 | 5t/h |
| 2000kg/h | 485kwh | 80156m | 9-10 | 6t/h |
| 3000kg/h | 690kwh | 100187m | 10-12 | 7t/h |
Label Remover:
Removes labels, caps, and neck rings.
Efficiency: 95-98% removal rate.
Options: Dry type or wet type, depending on customer requirements.
Belt Conveyor & Crusher:
Crushes PET bottles into flakes.
SKD material blades for durability.
Can operate with water for cleaner flakes.
Screw Loader:
Transports PET flakes to the next process.
Made of stainless steel 304 for durability.
Floating Washing Tank:
Washes PET flakes and separates lightweight impurities (e.g., PVC labels, HDPE caps).
Constructed with stainless steel 304.
Hot Washing Tank:
Uses hot water (electric or steam heating) with detergents (e.g., NaOH).
Automatically controls temperature for optimal cleaning.
High-Speed Friction Washing Machine:
Further cleans PET flakes through high-speed friction.
Ensures thorough removal of dirt and impurities.
Hot Air Drying & Zig-Zag Separator:
Dries PET flakes after dewatering using hot air.
Electric heating system for efficient drying.
Bottle to Bottle: Recycled PET flakes can be used to produce new PET bottles.
Bottle to Fiber: Recycled PET flakes can be used to manufacture polyester fibers for textiles.
Other Applications: Packaging materials, sheets, and more.
High-Quality Output: Produces clean PET flakes suitable for demanding applications.
Efficient Impurity Removal: Effectively removes labels, caps, glue, and other contaminants.
Customizable Design: Can be tailored to meet specific production needs.
Eco-Friendly: Promotes sustainable recycling and reduces environmental impact.
Low Labor Requirement: Automated processes reduce the need for manual labor.
Advanced Technology: Combines multiple washing and drying processes for superior results.
Reliable Performance: Built with high-quality materials (e.g., stainless steel 304) for durability.
Flexible Capacity: Available in various capacities to suit different production scales.
Comprehensive Support: Includes installation, training, and after-sales service.
For more information or to discuss your specific requirements, feel free to contact us. We look forward to helping you achieve your PET recycling goals!
Yes, we supply detailed user manual for your reference. PLS read it carefully for guide. If there is still problem which could not be solved, PLS contact us, we are ready to help you anytime.
We supply perfect overseas service. We shall send engineers to overseas for machine installation and commissioning and test production guide, and also training to the workers of the buyer. And we are ready to give technical support anytime.
he guarantee period of our machine is 12 months after the machine is installed well in buyer's factory;
Painted the machine with anti-corrosion oil, and then covered with plastic film, and then packed into wooden case or fixed onto wooden pallet as per clients' requirements, or shall be loaded into container with film packing. After fixed all machines, we will use drying agent to keep container inside dry.
