The YAOAN EPE foam extrusion line is a versatile and efficient system designed for the production of Expanded Polyethylene (EPE) foam products. The line includes various types of extrusion systems such as the EPE net extrusion line, EPE pipe extrusion line, and EPE foam profile machines. These systems are configured with essential components like an extruder, wind cooling device, mould, traction unit, and cutting unit, ensuring a comprehensive and streamlined production process.
Foam Method:
Utilizes a physical foaming style, which is environmentally friendly and efficient.
Foam Agent:
Can use butane gas or CO2 gas as the foaming agent, providing flexibility in production based on specific requirements.
Raw Materials:
The primary raw materials include LDPE (Low-Density Polyethylene), butane, chalk powder, and monoglyceride.
Foam Density:
The foam density can be adjusted within the range of 15-45 kg/cbm, allowing for the production of lightweight yet durable foam products.
Production Process of EPE Foam Rod Extrusion Line:
The mixed raw materials are fed into the hopper and then heated and compounded with a non-shrink agent and butane.
The material is extruded through a mould to fix its shape.
The shaped foam then passes through a traction unit and cutting unit, where the cutting length can be adjusted as needed.
Different moulds can be applied to produce various products such as nets, rods, and pipes.
Configuration Of EPE Foam Pipe Extrusion Line:
Extruder: Special screw design ensures high output and a high foaming ratio.
Wind Cooling Device: Cools the foam product after extrusion.
Mould: for EPE NET, The mold is Rotary parts of the die head adopt a linkage system, making it easy to operate and adjust.
Traction Unit: Pulls the foam product through the line at a controlled speed.
Cutting Unit: Cuts the foam product to the desired length, with adjustable settings.
Applications Of EPE Profile Extrusion Line:
The EPE foam products produced by this line are widely used in various fields, including agriculture, industry, food packaging, and more. The foam's lightweight, cushioning, and insulating properties make it ideal for protective packaging, insulation, and other applications.
High Efficiency: The special screw design in the extruder ensures a high output and foaming ratio.
Versatility: The ability to use different moulds allows for the production of a wide range of EPE foam products.
Ease of Operation: The rotary parts of the die head are designed for easy operation and adjustment.
Adjustable Cutting Length: The cutting unit allows for precise control over the length of the foam products.
Overall, YAOAN's EPE foam extrusion line is a robust and flexible solution for manufacturers looking to produce high-quality EPE foam products for various industries.
Yes, we supply detailed user manual for your reference. PLS read it carefully for guide. If there is still problem which could not be solved, PLS contact us, we are ready to help you anytime.
We supply perfect overseas service. We shall send engineers to overseas for machine installation and commissioning and test production guide, and also training to the workers of the buyer. And we are ready to give technical support anytime.
he guarantee period of our machine is 12 months after the machine is installed well in buyer's factory;
Painted the machine with anti-corrosion oil, and then covered with plastic film, and then packed into wooden case or fixed onto wooden pallet as per clients' requirements, or shall be loaded into container with film packing. After fixed all machines, we will use drying agent to keep container inside dry.