YAOAN's EPE foam sheet machine
raw material: LDPE, Butane gas,GMS(Monoglyceride),EPE foaming masterbatch
YAOAN's EPE foam sheet machine is designed to produce Expanded Polyethylene (EPE) foam sheets, which are widely used in various industries due to their excellent properties.
Here's a detailed breakdown of the machine and its functionalities:
Key Components of the EPE Foam Sheet Machine:
Extruder: The core component where the raw material (LDPE - Low-Density Polyethylene) is heated, melted, and mixed with other additives.
Butane Input Gear Pump Unit: This unit injects butane gas into the melted LDPE. Butane acts as a foaming agent, creating the foam structure by expanding the plastic.
GMS Input Pump: GMS (Glycerol Monostearate) is added to prevent shrinkage and stabilize the foam structure.
Hydraulic Screen Changer: This component filters impurities from the melted material, ensuring a smooth and consistent foam sheet.
Die Head: The melted and foamed material is shaped into a sheet as it passes through the die head.
Calibration Unit: This unit ensures the sheet has a uniform thickness and smooth surface.
Cooling Stand: The foam sheet is cooled to solidify its structure.
Haul-Off Unit: This unit pulls the sheet through the machine at a controlled speed.
Automatic Winder: The final product is wound into rolls for easy storage and transportation.
Accessories:
Hot Bonding Machine: Used to bond two EPE sheets together to increase thickness or to laminate other materials onto the EPE sheet surface.
Raw Materials:
LDPE (Low-Density Polyethylene): The primary raw material.
Butane Gas: Acts as a foaming agent.
GMS (Glycerol Monostearate): Prevents shrinkage and stabilizes the foam.
EPE Foaming Masterbatch: Enhances the foaming process and final product properties.
Features of EPE Foam Sheets:
Thickness Range: 0.5 mm to 19 mm.
Properties: Sound insulation, impact resistance, shockproof, waterproof, nontoxic, and no abnormal taste.
Applications: Resting cushions, children's toys, shoe materials, compound floorboards, craftwork decorations, packing linings, building and construction materials, etc.
Advantages of EPE Foam Products:
Environmental Friendliness: EPE foam is a new-style, degradable, and environmentally friendly material.
Versatility: Can be used in various forms such as sheets, pipes, profiles, rods, and nets.
Functional Properties: Shockproofing, moisture resistance, sound insulation, heat preservation, heat insulation, low specific gravity, high flexibility, and high buoyancy.
Applications:
Packing and Filling Material: Used as protective packaging due to its shock-absorbing properties.
Industrial and Consumer Products: Used in a wide range of products including toys, footwear, construction materials, and more.
YAOAN's EPE foam sheet machine is a comprehensive solution for producing high-quality EPE foam sheets and related products, catering to diverse industrial needs with its advanced technology and efficient production process.
EPE Foam Sheet Extrusion Machine modes for yoru reference:
| MAIN PARAMETERS | |||||||||||
| Model | AF-70 | AF-90 | AF-105 | AF-120 | AF-135 | AF-150 | AF-170 | AF-180 | AF-200 | AF-250 | |
| Screw dia. | mm | 70 | 90 | 105 | 120 | 135 | 150 | 170 | 180 | 200 | 250 |
| Foaming rate | times | 5-50 | 20-60 | 20-60 | 20-60 | 20-60 | 20-60 | 20-60 | 20-60 | 20-60 | 20-60 |
| Product width | mm | 1000 | 1600 | 1600 | 1600 | 1600 | 1600 | 1600 | 1600 | 1600 | 1600 |
| Product thickness | mm | 0.5-1 | 0.3-4 | 0.5-5 | 0.6-7 | 0.8-8 | 1.5-10 | 2-12 | 3-15 | 4-20 | 5-25 |
| Output | kg/h | 30-50 | 60-80 | 80-150 | 80-180 | 120-250 | 150-300 | 300-450 | 350-500 | 400-550 | 450-650 |
| Foaming additive | Butane gas,GM S,EPE foaming masterbatch | ||||||||||
| Installed power | KW | 45 | 60 | 68 | 98 | 132 | 168 | 198 | 268 | 298 | 320 |
| Dimensions | m | 15x2.3x2.2 | 18X2.2X2.4 | 18X2.2X2.4 | 20X2.2X2.4 | 23X2.2X2.4 | 26X2.2X2.4 | 28X2.2X2.4 | 32X2.2X2.4 | 35X2.2X2.4 | 40X2.2X2.4 |
Yes, we supply detailed user manual for your reference. PLS read it carefully for guide. If there is still problem which could not be solved, PLS contact us, we are ready to help you anytime.
We supply perfect overseas service. We shall send engineers to overseas for machine installation and commissioning and test production guide, and also training to the workers of the buyer. And we are ready to give technical support anytime.
he guarantee period of our machine is 12 months after the machine is installed well in buyer's factory;
Painted the machine with anti-corrosion oil, and then covered with plastic film, and then packed into wooden case or fixed onto wooden pallet as per clients' requirements, or shall be loaded into container with film packing. After fixed all machines, we will use drying agent to keep container inside dry.
