Filler master batch pelletizing machine

YAOAN Filler Masterbatch Extruder is a highly customizable machine designed for producing filler masterbatch, which are concentrates of CaCO3 (Calcium Carbonate), Talc, or BaSO4 (Barium Sulfate) in a polymer base such as PE (Polyethylene), PP (Polypropylene), or PS (Polystyrene). This filler master batch pelletizing machine is tailored to meet specific requirements based on output, formula, and final application. Below is a detailed explanation of its features, configurations, and working principles:

Key Features of Filler Master Batch Compoudning Machine

1. Customizable Design:

• Designed according to the client's specific requirements for output, formula, and application.

• Suitable for producing filler masterbatch with CaCO3, Talc, or BaSO4 in a polymer base.

2. Versatile Feeding Systems:

• Volumetric Feeding System: Manual feeding with high-speed mixing.

• Loss-in-Weight Feeding System: Automated feeding with higher accuracy.

3. High Efficiency:

• Advanced extruder models with varying capacities (30kg/h to 1200kg/h) to meet different production needs.

• Ensures consistent and high-quality output.

4. Precision Control:

• Advanced control systems for temperature, speed, and feeding ensure uniform mixing and extrusion.

5. Durability and Reliability:

• Robust construction and high-quality components ensure long-term performance and minimal downtime.

Machine Configuration Of Filler Master Batch Extrusion Line

1. Feeding System:

• Raw materials are stored in silos and conveyed via vacuum loaders.

• Each component is fed into the extruder automatically according to the formula set on the HMI.

• Raw materials are weighed and mixed in a high-speed mixer for 5-10 minutes.

• The mixed material is discharged into a spiral loader and fed into the extruder hopper.

• Volumetric Feeding System:

• Loss-in-Weight Feeding System:

2. Extruder:

• AF-36: 30-70 kg/h

• AF-52B: 270-400 kg/h
  

• AF-65: 250-360 kg/h

• AF-65D: 350-500 kg/h

• AF-75: 350-500 kg/h

• AF-75D: 600-800 kg/h

• AF-95D: 800-1200 kg/h

• Various models available based on output and application:

3. Pelletizing System:

• Customized pelletizing solutions to suit specific compounding processes.

Working Principle Of Wood Pastic Pellet Extrusion Line

1. Feeding:

• Raw materials (polymer base, filler, and additives) are fed into the extruder using either a volumetric or loss-in-weight feeding system.

2. Mixing and Extrusion:

• The materials are mixed and melted in the extruder, ensuring uniform distribution of the filler within the polymer base.

3. Pelletizing:

• The extruded material is cut into pellets using a customized pelletizing system.

4. Cooling and Packaging:

• The pellets are cooled and packaged for storage or further processing.

Applications Of Filler Master Batch Pelletizing Machine

1. Packaging:

• Used in the production of flexible packaging materials.

2. Automotive:

• Used in automotive components for weight reduction and cost efficiency.

3. Construction:

• Used in construction materials for enhanced durability and performance.

4. Consumer Goods:

• Used in the production of various consumer goods for improved properties and cost savings.

Why Choose YAOAN?

1. Reputation and Experience:

• YAOAN is a well-established company with a strong reputation for delivering high-quality extrusion machines.

2. Strong R&D Capacity:

• Continuous innovation and development ensure cutting-edge technology and superior performance.

3. Good After-Sales Service:

• Comprehensive after-sales support, including installation, training, and maintenance.

4. Customization:

• Machines can be tailored to meet specific client requirements, including output, formula, and application.

5. Precision and Stability:

• Advanced features like loss-in-weight feeding systems and customized pelletizing solutions ensure consistent and precise production.

6. Global Presence:

• Trusted by clients worldwide for reliable and efficient extrusion solutions.

Conclusion

The YAOAN filler master batch compoudning machine is a state-of-the-art solution for producing high-quality filler masterbatch tailored to specific requirements. With its customizable design, versatile feeding systems, and advanced extruder models, it is ideal for applications in packaging, automotive, construction, and consumer goods. YAOAN's advanced technology, precision control, and customization options make it a trusted choice for manufacturers seeking reliable and efficient filler masterbatch production. Whether for enhancing material properties or reducing costs, this machine delivers unmatched performance and quality.