ABS Pipe Extrusion Equipment

Introduction of ABS Pipe Extrusion Equipment

YAOAN offers a variety of ABS roll coil pipe extrusio lines designed for different applications, each tailored to meet specific industrial needs. 

such as

1. 3-Layer ABS Foam Pipe Machine, Application: Used for producing noise-less drain pipes.

2. ABS Roll Tube Pipe Machine,Application: Primarily used to produce ABS/PE/PP roll core tubes, which replace traditional paper tubes.

3. ‘8’ Shape Profile Pipe Machine, Application: Used to produce ‘8’ shape profile pipes for soundbox outer shells.

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• This page recommends ABS Pipe Machine.

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YAOAN's ABS pipe machine is specifically designed for producing high-quality ABS/PE/PP roll core tubes, which are widely used to replace traditional paper tubes in various industries. These roll core tubes are essential for high-speed winding of sheets and films, offering superior precision, durability, and performance compared to paper tubes.

Key Features of ABS Pipe Machine

1. Extrusion Main Machine

• Special Exhaust Screw Design:

• Ensures complete plasticization of materials without crystal points, air bubbles, or black spots.

• Delivers uniform material flow and high-quality output.

• On-Line Exhaust Design:

• Removes excess water and gas from the material, ensuring a smooth and defect-free pipe surface.

• Melt Pump and Pressure Sensor:

• Utilizes a melt pump and imported pressure sensor for closed-loop online control, ensuring consistent extrusion pressure and product quality.

• Recipe Memory Function:

• Allows for easy storage and retrieval of production formulas, enabling quick start-up and reducing downtime.

• Siemens PLC Control:

• The entire ABS pipe machine production line is controlled by Siemens PLC, ensuring precision, automation, and ease of operation.

2. Molds and Sleeves

• Spiral Runner Structure:

• Ensures uniform melt temperature distribution and eliminates fusion marks, resulting in a smooth and consistent pipe surface.

• Calibrating Sleeve:

• Made of fine copper for excellent cooling and precise calibration, ensuring dimensional accuracy.

3. Vacuum Calibrating Box

• Double Chambers Design:

• Features a dual water pump water spray cooling system for efficient and uniform cooling.

• Adjustable Vacuum Degree:

• Equipped with double vacuum pumps, allowing for free adjustment of vacuum levels to suit different production requirements.

• Double Filtration Device:

• Eliminates the need to stop the machine for cleaning, ensuring continuous operation.

• Automatic Control System:

• Includes precise water level and temperature control for optimal cooling performance.

• Full Electric Three-Dimensional Adjustment:

• Enables convenient online adjustments for precise alignment and calibration.

4. Four Caterpillar Traction Machine

• Four-Track Independent Traction:

• Ensures even and stable pulling of the pipe, preventing deformation or uneven thickness.

• Pneumatic Compression and Mechanical Limit:

• Provides precise control over the traction process, ensuring consistent product quality.

5. Rotary Cutting Machine

• Servo Feed Cutter:

• Ensures accurate and clean cutting of the pipe to the desired length.

• Dual Cutting Modes:

• Supports both rotary disc blade cutting and scraper cutting for versatility and efficiency.

6. Material Turning Frame

• Encoder Counting Length:

• Ensures precise measurement of pipe length, reducing material waste.

• Cylinder Turning Material:

• Facilitates easy handling and turning of materials, improving operational efficiency.

Advantages of ABS Roll Core Tubes

• High Precision: Ensures smooth winding and unwinding of materials, reducing downtime and improving productivity.

• No Chipping: Eliminates the risk of debris during high-speed winding, ensuring clean and efficient operations.

• High Strength: Provides superior durability compared to paper tubes, reducing the need for frequent replacements.

• Lightweight: ABS roll core tubes are lighter than traditional paper tubes, making them easier to handle and transport.

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Applications of ABS Roll Core Tubes

• Sheet Material Winding and Rewinding:

• Used in industries such as packaging, printing, and manufacturing for winding plastic sheets, metal foils, and other materials.

• Film Material Winding and Rewinding:

• Ideal for high-speed winding of packaging films, industrial films, and other thin materials.

Why Choose YAOAN’s ABS Pipe Machine?

• High Efficiency: Designed for high-speed production with minimal downtime.

• Precision Engineering: Ensures consistent quality and dimensional accuracy.

• Automation: Advanced control systems (e.g., Siemens PLC) streamline operations and reduce manual intervention.

• Durability: High-strength materials and robust construction ensure long-lasting performance.

• Versatility: Capable of producing a wide range of ABS roll core tubes for various applications.

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YAOAN’s ABS pipe machine is a reliable and efficient solution for producing high-quality roll core tubes, offering unmatched precision, durability, and performance for industries requiring high-speed winding of sheets and films.