Spiral TPU hose with electrical wire extrusion line

 YAOAN Spiral TPU Hose with Electrical Wire Extrusion Line is a specialized machine designed for producing automobile signal hoses made from TPU (Thermoplastic Polyurethane). This automobile signal hoses machine not only extrudes spiral TPU hoses but also integrates electrical wires into the inner wall of the hose, making it a unique electrical wire coating machine. Below is a detailed explanation of its features, working principles, and applications:

Key features of AUTOMOBILE signal hose extrusion line

1. Spiral TPU Hose Extrusion:

• Produces high-quality spiral TPU hoses with excellent flexibility, durability, and resistance to abrasion, oil, and chemicals.

2. Electrical Wire Integration:

• Embeds electrical wires into the inner wall of the TPU hose during the extrusion process.

• Ensures secure and consistent placement of the wires.

3. Automated Process:

• Combines extrusion, wire embedding, and cooling into a seamless, automated production line.

• Reduces manual intervention and increases efficiency.

4. Precision Control:

• Advanced control systems for temperature, speed, and tension ensure consistent quality.

• Adjustable parameters for different hose diameters and wire configurations.

5. Durability and Reliability:

• Robust construction and high-quality components ensure long-term performance and minimal downtime.

PLASTIC EXTRUDER Configuration

1. Extruder:

• Designed for processing thermoplastic polyurethane materials to ensure smooth and consistent extrusion.

2. Spiral Forming Unit:

• Forms the spiral structure of the TPU hose, providing flexibility and strength.

3. Wire Feeding System:

• Feeds the wire into the extrusion die head, embedding it in the inner wall of the hose.

4. Extrusion Die Head:

• Combines TPU material and wire to ensure secure integration.

5. Cooling System:

• Cools and solidifies the extruded hose, maintaining its shape and size.

6. Haul-Off Unit:

• Pulls the hose through the line at a controlled speed.

7. Cutter:

• Cuts the hose to the exact length required.

Working Principle

1. Material Feeding:

• Thermoplastic polyurethane pellets are fed into the extruder where they are melted and homogenized.

2. Spiral Forming:

• The melted TPU is extruded through the spiral molding unit to form the spiral structure of the hose.

3. Wire Embedding:

• Wires are fed into the extrusion die and embedded in the inner wall of the TPU hose.

4. Cooling and Solidification:

• The extruded hose is cooled and solidified through a cooling system.

5. Haul-Off and Cutting:

• The haul-off unit pulls the hose through the line, and the cutter cuts it into precise lengths.

Applications of AUTOMOBILE signal hose extrusion line

1. Automobile Signal Hoses:

• Used in automotive applications for transmitting signals and protecting electrical wires.

2. Industrial Hoses:

• Suitable for various industrial applications requiring flexible, durable hoses with integrated electrical wires.

3. Consumer Electronics:

• Can be used in consumer electronics for protective and organizational purposes.

Advantages of YAOAN's Machine

1. High-Quality Output:

• Ensures consistent and reliable hose properties with secure wire integration.

2. Efficiency:

• Automated processes reduce manual intervention and increase production speed.

3. Customization:

• Adjustable parameters for different hose diameters and wire configurations.

4. Durability:

• Robust construction and high-quality components ensure long-term performance.

Conclusion

The YAOAN Spiral TPU Hose with Electrical Wire Extrusion Line is a state-of-the-art solution for producing high-quality automobile signal hoses. By integrating spiral TPU hose extrusion with electrical wire embedding, it delivers durable, flexible, and reliable hoses that meet the demands of the automotive and industrial sectors. YAOAN's advanced technology, precision control, and proven performance make it a trusted choice for manufacturers worldwide.