3 layer PP corruaged roof tile sheet machine

YAOAN 3-Layer PP Corrugated Roof Tile Sheet Machine is a specialized production line designed for manufacturing high-quality, durable, and cost-effective plastic wave roof tiles. These tiles are made from Polypropylene (PP) and are structured in three layers to optimize strength, durability, and cost efficiency. The 3 layer PP corruaged roof tile sheet machine is capable of producing sheets with a thickness range of 0.6 mm to 3 mm, making it suitable for various roofing applications. Below is a detailed overview of the machine's features, configurations, and production process:

Sheet Structure:

The 3-layer PP corrugated roof tile sheet is designed to balance strength, cost, and durability:

• A Layer (Top Layer): Virgin PP + Pigment + UV stabilizers.

• Provides UV resistance, color stability, and weatherproofing.

• B Layer (Middle Layer): Recycled PP + Calcium Carbonate (CaCO3) powder (30%).

• Adds rigidity and reduces material costs by using recycled materials.

• C Layer (Bottom Layer): Virgin PP + Pigment.

• Ensures a smooth, durable, and aesthetically pleasing underside.

Layer Ratio:

• A Layer: 10-15%

• B Layer: 70-80%

• C Layer: 10-15%

Wave Roof Sheet Machine Models and Specifications:

1. Model AF75&52&52:

• Line Speed: 3-5 meters/minute.

• Capacity: 300-400 kg/hour.

2. Model AF90&65&65:

• Line Speed: 5-8 meters/minute.

• Capacity: 600-800 kg/hour.

Plastic Roof Tile Machine Production Process:

1. Material Mixing:

• High-Speed Mixer: Mixes PP pellets, calcium carbonate powder, pigments, and UV stabilizers to ensure uniform material composition.

2. Extrusion:

• Used for processing granules, masterbatch, and additives.

• Co-Rotation Twin Screw Extruders + Single Screw Extruder:

• Non-Stop Screen Changer (B Layer): Filters out impurities from the recycled PP layer.

• Hydraulic Screen Changer (Surface Layer): Ensures purity of the top layer by filtering out impurities.

3. Sheet Formation:

• Feed Block and Co-Extrusion T-Die: Combines the three layers into a single sheet with precise thickness control.

• Calander Roller Stack: Flattens and smoothens the sheet, giving it a shiny surface.

4. Heating and Forming:

• Oven: Reheats the sheet to make it pliable for forming.

• Roof Forming Machine: Uses corrugated shape rollers to press the sheet into the desired wave shape.

5. Cooling and Cutting:

• Cooling System: Solidifies the formed sheet.

• Trim Unit and Edge Winder: Trims the edges and winds the excess material for recycling.

• Haul-Off Unit and Cutter: Pulls the sheet through the line and cuts it to the desired length.

PP Roof Tile Machine Configurations:

1. High-Speed Mixer: For uniform mixing of raw materials.

2. Co-Rotation Twin Screw Extruders + Single Screw Extruder: For melting and processing the materials.

3. Non-Stop Screen Changer (B Layer): Ensures continuous production by filtering impurities.

4. Hydraulic Screen Changer (Surface Layer): Maintains the purity of the top layer.

5. Feed Block and Co-Extrusion T-Die: Combines the three layers into a single sheet.

6. Calander Roller Stack: Smoothens and flattens the sheet.

7. Oven: Reheats the sheet for forming.

8. Roof Forming Machine: Shapes the sheet into corrugated roof tiles.

9. Trim Unit and Edge Winder: Trims and recycles excess material.

10. Haul-Off Unit and Cutter: Pulls and cuts the finished sheets.

Advantages of PP Corrugated Roof Tiles:

1. Lightweight: Easy to transport and install.

2. Durability: Resistant to weather, UV radiation, and corrosion.

3. Cost-Effective: Use of recycled materials reduces production costs.

4. Aesthetic Appeal: Available in various colors and finishes.

5. Eco-Friendly: Utilizes recycled PP, reducing environmental impact.

Three Layer Wave Tile Equipment Applications:

PP corrugated roof tiles are widely used in:

1. Residential Roofing: For homes, garages, and sheds.

2. Commercial Roofing: For factories, warehouses, and agricultural buildings.

3. Temporary Structures: For construction sites, event tents, and shelters.

4. Industrial Roofing: For facilities requiring lightweight and durable roofing solutions.

Conclusion:

YAOAN PP roof tile sheet machine is a highly efficient and versatile solution for producing durable, cost-effective, and aesthetically pleasing roof tiles. Its advanced configurations, such as co-extrusion technology and precise layer control, ensure high-quality output, while the use of recycled materials makes it an eco-friendly choice. Whether for residential, commercial, or industrial applications, this machine delivers reliable performance and high productivity.