PET wave roof tile extrusion line

YAOAN Plastic Roof Tile Extrusion Machines are advanced systems designed for producing high-quality roof tiles and sheets from various materials, including PET, PP, PC, and PVC. Among these, the PET Roof Tile Extruder stands out as an environmentally friendly solution, as it uses recycled PET bottle flakes as raw material, eliminating the need for crystallization or dehumidification, thereby saving energy. Below is a detailed overview of the PET Wave Roof Tile Extrusion Line, including its parameters, components, and features.

Key Features of PET Roof Tile Extruder:

1. Eco-Friendly: Uses recycled PET bottle flakes, promoting sustainability.

2. Energy-Efficient: No need for crystallization or dehumidification, reducing power consumption.

3. High-Quality Output: Produces clear and durable roof tiles suitable for replacing PC roofs.

4. Wide Applications: Popular in regions like Indonesia for clear roofing solutions.

5. Fully Automated: Includes advanced control systems for precision and efficiency.

6. 
   

Three layer wave tile Sheet Extruder Parameters:

Main Components of the Wave Tile Sheet Extruder:

1. High-Speed Mixer:

• Jacket Design: Stores hot conductive oil to blend PET flakes with pigment and UV powder while drying the material.

2. Co-Rotation Parallel Twin Screw Extruder:

• Easy Feeding: Designed to easily feed PET flakes.

• Special Screw Segment Arrangement: Eliminates the need for crystallization or dehumidification units.

3. Vacuum Degassing System:

• PLC Control: Equipped with boost-style vacuum pumps to optimize moisture absorption from PET material.

4. Non-Stop Hydraulic Screen Changer:

• Double Filtering Boards: Double-channel design specifically for PET bottle flakes to filter out impurities.

5. Melt Pump:

• Close Loop Control: Synchronizes with the extruder's motor, calender roller stack unit, and roof forming machine.

• Consistent Flow: Ensures consistent flow quantity.

6. Extruding Die:

• Multi-Channel Design: Ensures even plastic flow with adjustable dielip clearance.

7. Three-Roller Calender:

• Individual Transmission Control: Adjustable clearance for consistent thickness.

8. Heating Unit:

• Preforming Treatment: Prepares the material for forming requirements.

9. Forming Unit:

• Quick and Accurate Forming: Ensures exact size and shape of the roof tiles.

10. Haul-Off Unit:

• Two-Roller Design: Adjustable clearance with frequency conversion speed control for stable operation.

11. Cutting Unit:

• Super Alloy Steel Blade: Ensures quick and smooth cutting.

12. Control System:

• PLC Control: Advanced control options for precise operation.

PP Roofing Tile Extrusion Machine Process Flow:

1. High-Speed Mixer: Mixes raw PET flakes uniformly.

2. Twin-Screw Extruder: Melts and extrudes the material.

3. Vacuum Degassing System: Removes air bubbles for better quality.

4. Hydraulic Screen Changer: Filters impurities.

5. Melt Pump: Ensures consistent material flow.

6. T-Die: Shapes the molten plastic into a sheet.

7. Three-Roller Calender: Calenders the sheet to the desired thickness.

8. Heating Unit: Preforms the sheet for wave forming.

9. Wave Forming Machine: Shapes the sheet into wave tiles.

10. Haul-Off Unit: Pulls the formed tiles through the line.

11. Cutting Unit: Cuts the tiles to the required length.

12. Stack Table: Collects the finished tiles for packaging.

Applications of PET Roof Tiles:

• Clear Roofing: Replaces PC roofs in areas requiring natural light.

• Durable Roofing: Suitable for residential, commercial, and industrial buildings.

• Eco-Friendly Solutions: Ideal for sustainable construction projects.

Advantages of YAONAN's PET Roof Tile Extrusion Line:

1. Sustainability: Uses recycled PET flakes, reducing environmental impact.

2. Energy Efficiency: Eliminates the need for crystallization or dehumidification.

3. High-Quality Output: Produces clear, durable, and aesthetically pleasing roof tiles.

4. Customizable: Can be tailored to meet specific production requirements.

5. Advanced Technology: Includes PLC control and high-precision components for reliable performance.

Why Choose YAONAN?

• Innovative Design: Combines advanced extrusion and forming technologies.

• Reliable Performance: Built with high-quality components from leading brands.

• Comprehensive Support: Includes installation, training, and after-sales service.

• Global Applications: Proven success in markets like Indonesia.

For more information or to discuss your specific requirements, feel free to contact us. We look forward to helping you achieve your roofing production goals!

Credit Check,ISO, CE, RoSH and Supplier Capability Assessment. company has strictly quality control system and professional test lab.

we have strict quality control regulations on the inspection of spare parts. It is guaranteed by qualified staff and advanced accurate process tooling machines: 6 AXIS CNC machines, laser cutting machines, wire spare engineering machines

The clear roof tile extruders cannot be allowed for shipment untill the customers confirm the result of machine test with raw material. Our staff also tests machines for several hours to check whether the sizes of plastic products are according to drawings, whether the ampere of motors are stable or not, whether machine runing is steady quietly., whether the machine output is up to manufacturing orders.