Plastic Soft Net Extrusion Line

Introduction

The Plastic Soft Net Extrusion Line also known as the knotless net extrusion machine, is a specialized manufacturing system designed to produce a variety of soft, rigid, or sparkle nets. These nets are widely used in applications such as flower nets, net bags, garlic nets, and bath nets. The machine is highly customizable to meet specific product requirements, including material type, net structure, and design. Below is a detailed introduction to the machine and its capabilities:

Key features of the plastic net extrusion line

1. Knotless Net Technology:

• Produces nets without knots, ensuring a smooth and uniform structure.

• Ideal for applications where knot-free nets are required for better functionality or aesthetics.

• Material Versatility:
  

• Compatible with a wide range of thermoplastic materials, including PP (Polypropylene), PE (Polyethylene), NYLON, EVA.

• Can produce nets with varying levels of softness, rigidity, or elasticity.

2. Customizable Configurations:

• Soft Nets: Flexible and lightweight nets for applications like bath nets or flow nets.

• Rigid Nets: Strong and durable nets for heavy-duty applications.

• Sparkle Nets: Nets with a glossy or reflective finish for decorative purposes.

• The machine can be configured to produce different types of nets:

3. High Efficiency:

• Automated production process ensures consistent output and high productivity.

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4. Adjustable Net Design:

• The mesh size, shape, and thickness of the nets can be customized based on the die head and extrusion settings.

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knotless net extrusion line components and process

1. Extruder:

• The raw material (plastic pellets) is fed into the extruder, where it is melted and homogenized.

• The extruder screw pushes the molten plastic through the die head.

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2. Rotary Die Head:

• The die head is specially designed to create the desired net structure.

• inside die lip and outside die lip rotates in different direction.

• It shapes the molten plastic into a continuous net with the required mesh pattern.

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3. Cooling System:

• The extruded net passes through a water cooling  tank to solidify the material.

• Cooling ensures the net retains its shape and dimensions.

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4. Haul-Off Unit:

• A haul-off machine pulls the cooled net at a controlled speed to maintain consistency in the extrusion process.

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• Hot water and stretching unit

• The net mesh is bigger and strength of net is stronger after heated by water and stretched by haul-off unit.
  

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5. Cutting and Winding:

• The net is cut into the desired lengths or wound onto rolls for packaging and distribution.

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Applications of plastic net extrusion line

Flower nets:

Wrap the flower in order to avoid flower petal to peel off

1. Flow Nets:

• Used in water drainage systems, filtration, or agricultural applications.

2. Net Bags:

• Lightweight and durable bags for packaging fruits, vegetables, or other items.

3. Garlic Nets:

• Specially designed nets for packaging and storing garlic or similar produce.

4. Bath Nets:

• Soft and flexible nets used for bathing or exfoliation purposes.

5. Decorative Nets:

• Sparkle nets or rigid nets used for decorative purposes in crafts, events, or home decor.

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Advantages of the PP net extrusion line

• Customizable Designs: Ability to produce nets with different mesh sizes, shapes, and textures.

• High-Quality Output: Knotless technology ensures smooth and durable nets.

• Energy-Efficient: Advanced cooling and extrusion systems minimize energy consumption.

• Wide Range of Applications: Suitable for producing nets for industrial, agricultural, and consumer use.

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NYLON net extrusion line configurations

• Single-color Extrusion: For basic nets in one color.

• Multi-color Extrusion: For nets in multi colors.

• Sparkle Net Add-Ons: Optional features to produce glossy or reflective nets.

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The EAVA bath net extrusion line is a versatile and efficient solution for producing a wide range of nets tailored to specific applications. Its ability to customize net properties and designs makes it a valuable tool for manufacturers in various industries.