YAOAN PP Ribbon Film Extrusion Machine is a cutting-edge system designed for the high-speed production of foamed polypropylene (PP) films. This machine is engineered to produce wide, lightweight, and uniformly thick PP films with integrated foaming technology, making it ideal for applications requiring bright colors, high output, and consistent quality. Below is a detailed overview of its features, technical specifications, applications, process flow, and configurations.
Foam-Compatible Screw & Barrel:
Specialized Design: Optimized for PP and foaming agents (e.g., endothermic/exothermic chemical blowing agents).
Mixing Zones: Ensures homogeneous dispersion of foaming agents and pigments for uniform cell structure and vibrant colors.
Temperature Control: Precision heating/cooling zones to manage exothermic reactions, preventing material degradation.
Wide & Uniform Film Production:
Adjustable Die: Produces films with widths of 600–1200 mm and thicknesses of 0.08–0.20 mm (80–200 microns).
High Output & Efficiency:
Production Speed: Capable of outputs up to 100–150 kg/h, depending on material density and thickness.
Rapid Cooling: Multi-roll calendering or air-knife systems solidify the foamed film quickly, maintaining dimensional stability.
Bright Color Consistency:
Masterbatch Compatibility: Ensures vibrant, fade-resistant colors.
High-Shear Mixing Screws: Guarantee even pigment distribution.
| Parameter | Details |
|---|---|
| Material | Polypropylene (PP) with foaming agents. |
| Film Width | 600–1200 mm (adjustable via die lip control). |
| Film Thickness | 0.08–0.20 mm (customizable for specific applications). |
| Foam Density | 0.6–0.7 g/cm³ (reduces material usage by 20–40% vs. solid PP). |
| Line Speed | Up to 30–40 m/min, depending on thickness and foam density. |
Packaging:
Lightweight foamed PP films for protective wrapping, food containers, and cushioning inserts.
Textiles:
Ribbon fibers for woven bags, carpet backing, and geotextiles.
Electrical Cable Manufacturing:
Filler material as twine.
Consumer Goods:
Decorative ribbons, gift wraps, and synthetic paper.
Material Preparation:
Blend raw materials: PP granules, foaming agent, color powder, and special oil.
Extrusion:
Melt the raw material in the extruder.
Filtration:
Filter out impurities using a hydraulic filter.
Film Formation:
Extrude the melt through a T-die and press it using chill calender rollers.
Stretching:
Stretch the sheet using hot oil-heated stretching rollers.
Surface Treatment:
Apply corona treatment to enhance surface properties.
Trimming & Cooling:
Trim the edges and cool the sheet using cooling rollers.
Winding:
Pull the sheet to an automatic winder for final winding.
Color Mixer:
Blends materials evenly.
Extruder:
Melts and mixes materials thoroughly.
Hydraulic Filter:
Filters out impurities.
T-Die:
Shapes the melt into a film.
Chill Calender Roller Stack:
Presses and cools the film.
Oil-Heated Stretching Rollers Group:
Stretches the film to the desired thickness.
Hot Oil Temperature Regulator:
Maintains optimal temperature for stretching.
Corona Treatment Unit:
Enhances surface properties for better adhesion.
Trim Unit & Edge Crush:
Trims edges and crushes waste for recycling.
Cooling Roller Group:
Cools the film before winding.
Haul-Off Unit:
Pulls the film through the line.
Automatic Winder:
Winds the finished film into rolls.
| Parameter | Details |
|---|---|
| Product Width | 600-1200 mm |
| Thickness | 0.08-0.20 mm |
High Efficiency: High-speed production with minimal downtime.
Versatility: Suitable for a wide range of applications.
Quality: Produces films with uniform thickness and vibrant colors.
Cost-Effective: Reduces material usage by 20–40% through foaming.
Customization: Adjustable die and process parameters for specific needs.
Advanced Technology: Combines foaming technology with high-speed extrusion.
Reliable Performance: Built with high-quality components for durability.
Comprehensive Support: Includes installation, training, and after-sales service.
Global Reach: Proven success in various industries worldwide.
For more information or to discuss your specific requirements, feel free to contact us. We look forward to helping you achieve your film production goals!
Yes, we supply detailed user manual for your reference. PLS read it carefully for guide. If there is still problem which could not be solved, PLS contact us, we are ready to help you anytime.
We supply perfect overseas service. We shall send engineers to overseas for machine installation and commissioning and test production guide, and also training to the workers of the buyer. And we are ready to give technical support anytime.
he guarantee period of our machine is 12 months after the machine is installed well in buyer's factory;
Painted the machine with anti-corrosion oil, and then covered with plastic film, and then packed into wooden case or fixed onto wooden pallet as per clients' requirements, or shall be loaded into container with film packing. After fixed all machines, we will use drying agent to keep container inside dry.
